ZLD facility

Environmental Sustainability & Zero Liquid Discharge (ZLD) Facility
Orch Laboratories has initiated a technologically advanced Zero Liquid Discharge (ZLD) Effluent Treatment Facility to ensure environmentally responsible operations and full compliance with statutory environmental regulations.
The integrated effluent management system is designed for efficient treatment, recovery, and reuse of industrial wastewater through advanced separation and purification technologies.

ETP & ZLD System Capacity

HTDS Effluent Handling Capacity – 60 Cu.M/day
LTDS Effluent Handling Capacity – 40 Cu.M/day
RO Operating Capacity – 100 Cu.M/day
RO Recovery Capacity – 75 Cu.M/day
Recovered RO Permeate Utilization – Process Utility Applications
Final RO Reject Generation – 25 Cu.M/day
RO Reject Management – Multi Effect Evaporator (MEE) System


Advanced ECOT & e-PF Treatment Technology
The effluent treatment system incorporates advanced ECOT Reactor and e-PF Reactor technologies to achieve effective wastewater purification with enhanced environmental sustainability.
The e-PF Reactor initiates electro-precipitation and co-precipitation mechanisms that transform micro-colloidal organic contaminants into dense and settleable flocs, enabling efficient separation and generation of clear treated water.
The ECOT Reactor generates high oxidative potential Ferrate Ions (FeO₄)²⁻, facilitating oxidative degradation of COD, BOD, TOC, and other organic pollutants present in wastewater streams

Key Environmental Advantages

– Eco-friendly and sustainable wastewater treatment system
– Effective removal of TSS and oil-based organic contaminants
– Advanced reduction of COD, TOC, and organic load
– Minimal dependence on conventional chemical treatment systems
– Reduced sludge generation and lower waste management risks
– Freedom from bacterial treatment limitations
– Compact system design with minimal operational footprint
– The implementation of advanced ZLD and ECOT technologies reflects Orch Laboratories’ commitment toward environmental protection, sustainable manufacturing practices, and responsible industrial operations.